S2R2 Technologies – Smart Factory & Industrial IoT Solutions for Manufacturers

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S2R2 Technologies Pvt. Ltd.

  • Pune, INDIA Office: FMCIII, Sr.No. 18, Plot No. 5/3, Karve Nagar, Pune, Maharashtra 411052.
  • Calgary, AB Office: 123 Sierra Morena Terr SW Calgary AB T3H 3A2
  • Edmonton, AB Office: 3175 Winspere Cresent SW Edmonton AB T6X 1S8
  • +91 70662 51537
  • connect@s2r2tech.com

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Make Every Machine Smarter. Every Shift More Productive.

Monitor production, predict failures, trace quality, and track remote assets in real time—without replacing a single machine.

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Why Choose S2R2 ?

Because you don’t just need visibility—you need measurable improvements

We help you solve real shopfloor challenges: untracked downtime, operator inefficiency, and slow decisions. Here’s how S2R2 makes a difference

Smart Integration

No replacements needed—we connect directly to your existing setup. Most clients see a 10–30% boost in utilization within weeks

Quick Setup. Fast ROI.

Live in 2–3 weeks, with visible impact in the first 30 days—reduced idle time, faster shift planning, and better output control
Intelligence

Insights That Drive Action

Get real-time visibility into top losses, OEE, and operator performance. Our clients have improved throughput by up to 18%

Hands-On, Local Support

We stay involved post-deployment—resolving issues, fine-tuning systems, and helping you scale. 94% of clients expand to more machines within 6 months

Powerful Solutions for Smarter Manufacturing

S2R2 delivers modular, scalable IoT solutions designed to reduce downtime, ensure compliance, and optimize every stage of your operations.

All Products
CONTAINER

Production Monitoring

Boost Output. Eliminate Hidden Downtime.

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Traceability System

Pass Audits Easily. Fix Defects Faster.

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Condition Monitoring

Prevent Failures. Extend Equipment Life.

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Remote Monitoring

Service Faster. Reduce Field Failures.

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Factories Enabled with Smart Manufacturing
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Machine Hours Monitored Monthly Across Clients
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Average Throughput Improvement Reported by Clients
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Clients Who Expanded to More Machines After Phase 1

Take a look at some of our deployments

Automation factory concept with 3d rendering control panel screen with robotic arms

Production Monitoring

Industry: CNC Job Shop / Precision Components

Challenge: No visibility into part counts, machine idle times, or cycle time delays across 10+ CNCs with varying OEMs.

S2R2 Solution: Installed non-intrusive production monitoring system capturing part count, run-time, and downtime metrics across all CNCs.

Outcome:
– Live part counts across machines
– 18% reduction in idle time
– Shift-wise output reports and operator performance insights

Condition Monitoring

Industry: Pharma Equipment / Blister Packing Line

Challenge: Unplanned machine stoppages due to undetected motor heating and mechanical vibration on packing lines.

S2R2 Solution: Vibration + temperature sensors with real-time alerts, without modifying OEM systems.

Outcome:
– Early warnings on abnormal vibration and heat
– 23% drop in unplanned downtime
– Improved OEE and uninterrupted batch production

S2R2

Forklift Uberization

Industry: Sealing Systems Manufacturing

Challenge: Manual forklift dispatching led to missed calls, delays, and material flow disruptions.

S2R2 Solution: Push-button-based forklift call system with automated queuing and driver routing.

Outcome:
– Cut wait times by over 40%
– Improved driver accountability
– Material flow became fully traceable and system-driven

Foundry – Core Shooter Temp Monitoring

Industry: Foundry / Core Shop

Challenge: Rejected cores due to undetected temperature mismatch and aging PLCs.

S2R2 Solution: Custom CBM module integrated with legacy PLC for real-time current and temperature tracking.

Outcome:
– Real-time temperature balancing
– Reduced rejection at source
– Accurate part counts and predictive heating system insights

View Other Deployments

Trusted By Industry Leaders

What our customers are saying

Within couple of weeks, we got insightful data about machine downtime occreances and real reasons. After acting upon those reasons we could improve machine utilization by 15 to 20 percent

Faster, Smarter Production
    Faster, Smarter Production

    –Supervisor, Auto Components Plant

    We track 120+ DG sets live across cities. Service now runs on data—not complaints.

    Remote Visibility that Works
      Remote Visibility that Works

      –Operations Head, Equipment Rental Company

      We isolated a faulty batch in 10 minutes during an audit. Complete logs, zero stress.

      Instant Traceability
        Instant Traceability

        –Quality Head, Auto component manufacturer

        See What Real-Time Visibility Can Do for You

        No pressure. Just a walkthrough of how your machines can start talking back.

        Schedule Your Free Demo

        Resources 38% Downtime Reduction in 30 Days

          Case Study

          Plant Engineer, Automotive Components Unit, Chennai

          S2R2’s condition monitoring gave us real-time visibility into vibration and temperature issues. We now detect faults early, plan maintenance better, and prevent breakdowns before they affect production or quality.

          Download PDF
            White Paper

            –Maintenance Head, Precision Components Manufacturer, Pune

            After implementing S2R2’s Condition Monitoring, we reduced unplanned breakdowns by 40% in just 90 days. Our maintenance team now acts on early alerts, not emergency calls.

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