Production Monitoring

Real-TimeProduction Monitoring for Smarter Operations

Track live machine status, operator activity, and production metrics—without disrupting your existing setup.

The Core Problem

Hidden Inefficiencies Are Costing More Than You Think

Manual downtime logs often go incomplete or unverified

No clear visibility into shift or machine-level performance

Production slowdowns are noticed too late

No system to enforce or track shift-level accountability

Impact

These issues increase cost per unit and delay response to floor problems.

The Solution

Shopfloor Transparency Without Infrastructure Overhaul

Live status tracking: run, idle, fault

Operator & shift-wise performance logging

Reason-coded downtime capture

OEE calculation & daily performance dashboards

Multi-device dashboards (desktop & mobile)

Business Benefits

Discover how manufacturers improve machine utilization, cut idle time, and hold every shift accountable—with S2R2’s smart monitoring.

Increase Machine Utilization by 25–35%

Many machines operate below their full capacity due to unmonitored idle time or slow changeovers. With live status tracking and shift-wise reporting, you gain complete visibility into what’s slowing you down—and fix it in real-time.

20–30% Less Unaccounted Downtime

Unexplained stops and long idle periods go unnoticed when logged manually. With reason-coded downtime capture, you gain clarity on why and when productivity drops—and address it immediately.

Strengthen Shift Accountability

Know who ran what job, on which machine, and when—without depending on manual logbooks. Our operator-wise job tracking ensures every shift’s performance is clear, traceable, and reviewable.

Improve On-Time Delivery and Planning

With real-time vs. planned output tracking, floor managers know if they’re on track for daily targets. Early intervention reduces last-minute overtime or missed deadlines.

Deployment Model

Plug-and-Play Installation

No need to replace or heavily modify machines

Works with Legacy Equipment

Compatible with CNCs, PLC-based systems, and even analog setups

Non-Intrusive Panel Tapping

Collects signals (cycle start, stop, fault) without interrupting your process

Cloud or On-Premise Options

Choose based on your IT/security preferences

Minimal Training Required:

Simple UI for operators, supervisors, and managers

Real-World Results.Shift by Shift.

See how S2R2 helps manufacturers cut idle time and boost shift performance with real-time production insights.

Case Study

Plant Manager, Auto Component Manufacturer, Nashik

After implementing S2R2’s production monitoring system, we gained real-time visibility into every shift. Output consistency improved, and idle time dropped significantly.

White Paper

Production Supervisor, Tier-2 Auto Ancillary Unit,, Pune

After deploying S2R2, we cut unproductive time by over 2 hours per shift. Shift reports are now auto-generated, accurate, and available in real-time.

Industry Fit

S2R2 Production Monitoring is ideal for

CNC-based manufacturing setups

Real-time OEE and utilization tracking helps optimize every machine cycle.

Auto ancillary workshops

Track operator productivity and ensure shift-wise output targets are met.

Moulding or pressing operations

Monitor cycle time consistency and reduce downtime due to jams or rework.

Low-Volume, High-Mix Jobs

Improve planning and accountability across frequent changeovers and part mixes.

Impact Summary

Track What Really Matters.

Gain real-time insights, reduce unplanned downtime, and make shift reviews data-driven.