Real Results. Real Clients. Real Impact
See how manufacturers like you are using S2R2 to reduce downtime, increase visibility, and take control of operations.
Case Studies
How a Casting Plant Modernized Its 15-Year-Old Core Shooter Without Replacing the PLC
Sector:
Metal Casting
Solution:
Condition Monitoring + Legacy PLC Retrofit
Result Summary:
- Reduced core rejection with real-time zone-level temperature visibility
- Avoided ₹1.5 lakh PLC replacement per machine
- Enabled shift-wise part counting and predictive maintenance
Auto Component Supplier Boosts Cycle Visibility & Eliminates Manual Logs
Sector:
Automotive – Injection Molding
Solution:
Production Monitoring + Robot Integration
Results:
- 100% cycle-level data capture
- 90% reduction in idle-time reporting gaps
- Saved 15–20 mins/shift in supervisor effort/week
- Stabilized OEM delivery schedules
Testimonials
–Supervisor, Auto Components Plant
We track 120+ DG sets live across cities. Service now runs on data—not complaints.
–Operations Head, Equipment Rental Company
We isolated a faulty batch in 10 minutes during an audit. Complete logs, zero stress.
–QA Lead, Pharma Unit
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Within couple of weeks we got insightful data about machine downtime occreances and real reasons. After acting upon those reasons we could improve machine utilization by 15 to 20 percent